Powertrain Operations Plant Tours now available! Buy Tickets
2023 Model Year Event. Learn more
Ready to Ride? Let us sweeten the deal. See Available Offers.
Ready to Ride? Let us sweeten the deal. See Available Offers.
BE THE FIRST TO KNOW ABOUT FESTIVAL UPDATES. TEXT HD TO 76107.

How to Build the Best Motorcycle Tool Kit from Harley-Davidson

February 07, 2024 Comments Comment

Embarking on a journey with your motorcycle can be an exhilarating experience. Being prepared for whatever the open road and the elements have to throw at you can help to make it even better. And that means having the best motorcycle tool kit from Harley-Davidson ready to go.

Whether you're fine-tuning a new bike or maintaining your trusty ride, the right set of tools can mean the difference between a smooth journey and an unexpected pit stop—or worse, having to call in a tow. This article will guide you through building a versatile motorcycle tool kit that helps to ensure that your Harley-Davidson® motorcycle is road-ready—and that you are, too.

Why Do You Need a Motorcycle Tool Kit?

Motorcycle tool kits are indispensable for any rider. They are the unsung heroes that keep your machine running smoothly, helping to enhance reliability on the road. From adjusting to the unique needs of your bike to handling routine maintenance, having the motorcycle tools you need is essential to enjoying your riding experience to the fullest.

Fine-Tuning Your Bike

Acquiring a new bike is an exciting moment, and making sure it fits you perfectly can contribute to a safe and comfortable ride. Tools play a vital role at any stage in motorcycle ownership, but in this initial phase, they’re particularly important to have around.

Motorcycle ergonomics is essential to comfortable riding, and there can be a lot of small tweaks that go into getting the personalized fitment and ride you’re after. And adjusting the seats, handlebars, footboards, and shocks all require not only precision but also the right set of tools. That’s why investing in tools as simple as shock spanners alongside your new bike is an especially smart move.


Everyday Riding and Maintenance

Beyond adjustments, regular motorcycle maintenance is vital in keeping your Harley-Davidson® motorcycle in pristine condition. Everyday tools like combo wrenches, pliers, and multi-functional screwdrivers are fundamental for this. These tools not only help in routine check-ups but also empower you to understand your bike better, fostering a deeper connection with your ride. They're essential for seemingly small tasks that add up to much more, like tightening bolts, adjusting mirrors, and ensuring that every part of your motorcycle is functioning as it should.

Browse our guide to see our six motorcycle maintenance essentials


Beyond the Everyday: Prepping Your Tool Kit for Roadside Incidents

Aside from ongoing upkeep, riders need to be prepared for other, possibly more serious scenarios. Roadside incidents, while hopefully rare, are a reality of motorcycle riding—or having any kind of vehicle, for that matter. Having a well-prepared motorcycle tool kit, though, can be the difference between a minor hiccup and a major setback, especially when it comes to preparedness for these common issues:

Dead Battery

Encountering a dead battery can be a frustrating experience. Tools like jumper cables, a charging system, or a portable battery pack are invaluable in these situations. They can quickly get your bike back on the road, saving you time and hassle.

Low Tire Pressure

Maintaining optimal tire pressure is crucial for safety and performance. A tire pressure gauge and a portable air pump should be staples in your tool kit to address any unexpected drops in tire pressure.

Uncomfortable Foot Pegs and Rests

Long rides can become uncomfortable if your foot pegs or rests aren't positioned correctly. Having an adjustable wrench in your toolkit allows you to make quick adjustments, ensuring comfort throughout your journey.

Blown Fuse

A blown fuse can bring your ride to a sudden halt. Spare fuses and a basic fuse puller are small but critical items in your toolkit for such scenarios.


Dual-Toolkit Strategy: Build Two Kits and Cover (Almost) All Your Needs

Aside from thinking about the scenarios you may need to respond to, it can be helpful to think about prepping for different types of trips. Adopting a dual-tool kit strategy can be incredibly effective. This approach involves assembling two distinct tool kits: one for short rides and day trips, and another for long hauls. This way, you don’t necessarily have to haul around more than you actually need.

Short-Haul or Day Trip Tool Kit

This kit should be compact yet comprehensive, covering the basics for routine maintenance and minor adjustments. Tools like screwdrivers, wrenches, and pliers are essentials, alongside items like common lubricants and a flashlight. The goal is to have a kit that’s lightweight and easy to carry, yet capable of handling the most common needs of a day trip.

Long-Haul Tool Kit

For extended journeys, your toolkit needs to be more elaborate. This should include everything in the short-haul kit, plus additional items like spare parts (bulbs, fuses, cables), a tire repair kit, and perhaps even a compact multi-meter. This kit should prepare you for a wider range of scenarios, ensuring you're equipped to handle unexpected issues during long adventures.


What to Include in a Motorcycle Kit

The contents of your motorcycle tool kit should align with your comfort level and competence in performing maintenance. Include tools you’re familiar with and have used before. Remember, discovering that a tool doesn't meet your needs—or that you’re not actually fully sure how to use it—when you’re stranded is far from ideal. Assembling a motorcycle tool kit is ultimately all about finding the right balance between being prepared and knowing your own limits.

When assembling your motorcycle tool kit, it’s important to include tools that are versatile, essential, and familiar. There are some common tools that every rider should know how to use and consider including in their kit. These tools cater to a range of needs, from basic adjustments to more complex maintenance tasks. Familiarizing yourself with these tools ensures that you’re prepared for the scenarios you might encounter with your bike:

  • Combo Wrenches: Ideal for turning nuts and bolts, combo wrenches are essential for tasks like adjusting foot pegs or tightening battery terminals.
  • Sockets and Ratchet: These tools are crucial for quicker, efficient removal and tightening of bolts, especially in hard-to-reach areas.
  • Torque Wrench: Essential for applying a specific torque to a fastener, ensuring everything is tightened correctly without over-tightening.
  • Screwdrivers: A mix of flat-head and Phillips screwdrivers can be used for a variety of tasks from adjusting controls to removing covers.
  • Pliers: Useful for gripping, bending, or cutting wires, pliers are versatile tools for both minor adjustments and more urgent repairs.
  • Hex Wrenches: Many motorcycle parts are fastened with hex bolts, making these wrenches a must-have for tasks like adjusting handlebars or removing body panels.
  • Tire Pressure Gauge: An essential tool for maintaining proper tire pressure, which is critical for safe riding and optimal bike performance.
  • Rags: Useful for cleaning up spills, checking oil, and general cleaning, rags are an often overlooked but necessary item in your toolkit.
  • Chain Brush: Keeping your bike's chain clean is vital for its longevity and smooth operation; a chain brush is a simple tool for this purpose.
  • Flashlight: Whether you’re checking something in a poorly lit area or find yourself in need of making repairs after dark, a flashlight is an invaluable tool.


Shop Popular Harley-Davidson® Motorcycle Tool Kits

For those who prefer a ready-made solution, Harley-Davidson offers a range of pre-built motorcycle tool kits. These kits are thoughtfully assembled to meet various needs and can be a great starting point or a complete solution for riders. You can also mix and match items from different kits to tailor to your specific requirements. 

For further, personalized guidance on the right tools for your particular bike and needs, a visit to your local Harley-Davidson® dealer can be invaluable. Chat with a trusted expert and ensure your tool kit is as ready for the road as you are..

Comments
Showing - of
Comments
Be the first to comment.

    Explore the latest Parts & Apparel

    Express the rider inside on and off the bike with genuine H-D riding and casual gear. 

    Throw it into high gear. Now is the perfect time to revamp your ride.

    Show the world who you ride with. Get all your H-D riding and casual gear here.